Automatic Single Head Lug Capping Machine For Kenya’s Food & Beverage Industry
Automatic Single Head Lug Capping Machine Details
Technogen’s Automatic Single Head Lug Capping Machine – High-Performance Packaging for Kenya’s Expanding Industries
In the fast-paced, quality-driven food and beverage industry in Kenya, ensuring airtight, consistent, and hygienic packaging is not just a preference—it’s a necessity. To support this growing demand, Technogen Enterprise proudly presents the Automatic Single Head Lug Capping Machine (Model TGLC-50), engineered to meet the rigorous standards of food processing, dairy, milk, vinegar, and pickle industries across Kenya.
From Nairobi’s industrial corridors to Mombasa’s coastal food processing units, and from Kisumu’s dairy plants to Thika’s manufacturing zones, this innovative lug capping machine is designed to enhance productivity, consistency, and automation in bottle capping applications.
Engineered Excellence: How the Lug Capping Machine Works
Technogen's Automatic Single Head Lug Capping Machine combines precision engineering with automated control systems, offering a seamless packaging solution for jars and bottles with lug-type caps. It features a special cap feeder elevator and cap feeder vibrator, ensuring continuous and smooth feeding of lug caps during operation.
One of the defining traits of this machine is its “No Bottle – No Cap” system, which eliminates waste and prevents operational errors. Additionally, the pneumatic-mechanical magnetic hysteresis clutch-based lug capping head guarantees uniform torque application for every cap, ensuring tamper-proof and leak-proof sealing—a must-have for sensitive products like dairy and vinegar.
Salient Features of the TGLC-50 Lug Capping Machine
Technogen’s commitment to innovation and performance is clearly evident in the features of the TGLC-50. Each component is optimized to ensure maximum productivity, operator safety, and ease of maintenance.
✔ Compact Design for Space Optimization
Ideal for plants with limited floor space in Nairobi or Kisumu, the TGLC-50’s compact footprint (1830mm x 875mm x 1450mm) allows for easy integration into existing production lines.
✔ Premium Stainless Steel Contact Parts
All parts that come into contact with the bottle or cap are made from high-grade stainless steel, ensuring compliance with hygiene standards, especially in dairy and food processing sectors.
✔ Integrated Conveyor, Star Wheel, and Capping Turret
A single motor efficiently drives the conveyor system, star wheel, and capping turret, synchronizing bottle movement for accurate and high-speed capping.
✔ Advanced Capping Head Technology
The pneumatic-mechanical magnetic hysteresis clutch enables precise torque adjustment, critical for maintaining consistent lug cap tightness across varying bottle sizes and product viscosities.
✔ Automated Cap Feeding System
The cap feeder elevator and vibrator streamline the delivery of lug caps to the capping head, reducing operator intervention and increasing overall throughput.
✔ Quick Format Changeover
The machine supports rapid changeover between different bottle diameters and cap sizes—ideal for producers in Eldoret and Nakuru who handle diverse product SKUs.
Technical Specifications at a Glance
| Specification | Details |
|---|---|
| Direction of Operation | Left to Right |
| Type of Capping | Lug Capping |
| Cap Pickup Mechanism | Shut Pick-Up |
| Power Consumption | 1.5 HP Main Drive |
| Output Capacity | 30–40 Bottles/Minute |
| Number of Capping Heads | Single |
| Power Requirement | 230V, 1 Phase, 50 Hz |
| Conveyor Height | Adjustable (800–850 mm) |
| Bottle Diameter Compatibility | 22 mm to 100 mm |
| Bottle Height Compatibility | 15 mm to 100 mm |
| Cap Diameter Range | 22 mm to 84 mm (Lug Caps) |
| Machine Dimensions | 1830 mm (L) x 875 mm (W) x 1450 mm (H) |
Integrated Safety and Intelligent Control Systems
Safety and operational efficiency are at the core of Technogen’s design philosophy. The Automatic Lug Capping Machine includes multiple interlocks and intelligent features to protect your product, process, and personnel.
No Bottle – No Cap System
Prevents capping action if no bottle is detected, minimizing cap wastage and avoiding mechanical errors.
Star Wheel Safety Clutch
Automatically stops the machine in case of misalignment or obstruction, preventing potential damage and increasing machine lifespan.
Automatic Orientator ON/OFF
Reduces energy consumption and wear by activating only when needed.
Emergency Machine Stop
Quick emergency response with a single button ensures operator safety in any unforeseen situation.
Optional Add-On Features for Enhanced Automation
To meet the evolving needs of modern packaging lines in Kenya, Technogen offers smart upgrades to elevate machine intelligence and operator experience.
PLC + HMI Interface
Provides real-time operational insights, easy troubleshooting, and user-friendly control via a touchscreen panel.
Protective Safety Cabinet
Choose from toughened glass, polycarbonate, or acrylic safety covers with door interlocks—essential for food-grade operations and regulatory compliance in Nairobi and beyond.
Industries Served in Kenya
This robust and reliable lug capping machine is already in high demand across multiple industries throughout Kenya:
Dairy Sector – For milk, flavored yogurt, and cream bottles in Nakuru and Eldoret
Pickle and Fermented Foods – Airtight sealing ensures long shelf life for producers in Thika and Kisii
Vinegar & Liquid Condiments – Leakage-proof capping in Mombasa’s food export units
Honey and Syrup Packaging – Ideal for SMEs and co-packing firms in Kisumu and Meru
Spices and Preserved Foods – Protect flavor and freshness with perfect lug sealing
Why Choose Technogen Enterprise in Kenya?
Technogen Enterprise stands out as a trusted manufacturer, exporter, and supplier of packaging machinery in East Africa. Here’s why Kenyan businesses—large and small—prefer our equipment:
✅ High Output with Low Downtime
The TGLC-50 offers consistent performance with minimal maintenance—perfect for meeting market demands during seasonal production peaks.
✅ Locally Available Support
We collaborate with Kenyan distributors and technicians to offer prompt installation, training, and servicing, especially in Nairobi, Mombasa, and Kisumu.
✅ Customizable to Your Needs
Whether you’re a small-scale food entrepreneur in Nakuru or a large dairy processor in Thika, Technogen can tailor the machine’s features to suit your line.
Client Success Stories in Kenya
Nairobi-Based Dairy Brand
Reduced cap wastage by 40% and improved packaging speed after upgrading to Technogen’s TGLC-50.
Pickle Manufacturer in Thika
Eliminated manual errors and increased monthly production by 3x with the machine’s uniform torque control.
Mombasa Export Firm
Enhanced shelf-life of vinegar products by adopting precision lug sealing for international shipments.
Conclusion: Future-Ready Capping Automation for Kenya’s Food Sector
Kenya’s food and beverage industry is experiencing significant transformation. With rising consumer demand for packaged, preserved, and export-ready goods, automation is no longer a luxury—it’s a necessity.
The Automatic Single Head Lug Capping Machine by Technogen Enterprise delivers the precision, hygiene, and efficiency that Kenyan manufacturers need today and tomorrow. Whether you're a dairy processor in Eldoret, a condiment packer in Kisumu, or a pickling brand in Nairobi, this machine can help you scale your operations seamlessly.
Get in Touch Today
Ready to automate your lug capping process in Kenya?
Contact Technogen Enterprise to request a quote or a live demo.
Serving Industrial Hubs Across Kenya:
Nairobi | Mombasa | Kisumu | Thika | Eldoret | Nakuru | Meru | Machakos