Automatic Rotary Vial Washing Machine – High-Speed Washing Solution For Kenyan Pharma Plants
Automatic Rotary Vial Washing Machine Details
Rotary Vial Washing for Kenya’s Growing Pharmaceutical Sector
Technogen Enterprise brings you the Automatic Rotary Vial Washing Machine, a compact, high-throughput, CGMP-compliant solution designed specifically for injectable formulation units and sterile vial processing plants.
This fully automatic system is trusted by pharmaceutical manufacturers in Nairobi, Mombasa, Kisumu, and Eldoret for its continuous rotary motion, precision gripper technology, and aseptic-grade wash systems—making it a top choice across Kenya's expanding life sciences and healthcare industry.
What Is a Rotary Vial Washing Machine?
It’s a specialized automatic system used to wash the internal and external surfaces of glass vials (from 2 ml to 100 ml) in a rotary continuous motion. Vials are held by precision-engineered neck grippers, inverted, and passed through multi-stage washing and air-blowing cycles—ensuring complete decontamination before sterilization or filling.
✅ Available in 120 & 240 Vials/Minute Models
✅ Used for both Small and Large Vials
✅ Supports sterile injectable production lines in East Africa
Core Highlights & Salient Features
? Rotary Continuous Motion Operation
Ensures uninterrupted vial cleaning with synchronized gripper movement
Vials remain inverted throughout the washing cycle for maximum drainage
? 6-Stage Internal Washing System
3 water washes: Recycled Water → Purified Water → WFI (Water for Injection)
3 sterile air washes: Follows each water wash for drying
? 2-Stage External Vial Surface Wash
Includes 1 water and 1 sterile air wash for label-side cleaning
? Gripper-Based Neck Holding System
Special grippers hold the vial by its neck
Inverts the vial during washing
Reorients vials upright before outfeed
? Inbuilt Infeed Turntable
Automatically feeds vials into the rotary washing system
Technical Specifications
| Model | TGVW-120-R | TGVW-240-R |
|---|---|---|
| Speed | Up to 120 vials/min | Up to 240 vials/min |
| Dimensions | 2130 x 1650 x 1500 mm | 2650 x 1850 x 1550 mm |
| Washing Stations | 15 (3 grippers/station) | 20 (3 grippers/station) |
| Washing Type | Continuous Rotary Motion | Continuous Rotary Motion |
| Direction | Left to Right | Left to Right |
| Working Height | Adjustable (900–950 mm) | Adjustable (900–950 mm) |
| Input Voltage | 440V, 3 Phase, 50 Hz | 440V, 3 Phase, 50 Hz |
Vial Compatibility Range
| Parameter | Range |
|---|---|
| Vial Size | 2 ml to 100 ml |
| Vial Diameter | 14 mm to 55 mm |
| Vial Height | 30 mm to 110 mm |
| Neck Sizes Supported | 13 mm, 20 mm, 32 mm |
Ideal for pharmaceutical vial cleaning applications in Nairobi and Mombasa injectable plants
Advanced Washing System & Controls
3 Water Types: Recycled, Purified & WFI – precisely sequenced
Sterile Compressed Air for internal drying
Aseptic Diaphragm Valves for sterile air and water
Pressure Transmitter with Interlocks – for air and water lines
Temperature Transmitter with Alarms – monitors recycled water
Auto Drain System at batch-end (Optional)
Vapour Exhaust Blower included (Ducting customer scope)
Construction & Compliance
| Part | Material |
|---|---|
| Contact Parts | AISI 316L Stainless Steel |
| Piping | SS 316, Orbital Welded & Electro-polished |
| Covers | Transparent Polycarbonate |
| Valves | Aseptic-grade Diaphragm Type |
| Filtration System | Provided for all water/air media |
| External Body | SS 304 CGMP Finish |
All parts comply with CGMP standards for sterile injectable manufacturing
Add-On Features (Optional)
Upgrade your system to meet specialized pharma needs:
- Stand-alone Siliconization Unit – Inline or post-wash
- 21 CFR Part 11 Compliance – With audit trail support
- Pneumatic Vial Lifting with Pre-Inspection Table
- Auto Air Flushing + Auto Tank Draining System
- Remote Access via SCADA/PLC–HMI Touchscreen
Why Kenyan Injectable Manufacturers Trust Technogen
Kenya’s pharmaceutical industry is growing rapidly—with local manufacturing supported by the Kenya Vision 2030 framework. Technogen’s vial washing machines are ideal for firms looking to:
Ensure zero contamination in parenteral production
Handle variable vial sizes without frequent format changes
Comply with CGMP & WHO guidelines for injectable processing
Export to East African & COMESA markets with full confidence
Serving These Industries Across Kenya
| Industry | Application |
|---|---|
| Injectables / Pharma | Sterile vial washing before autoclaving and filling |
| Biotech / Life Sciences | Vaccine, biologics vial prep (e.g., Kisumu & Nairobi) |
| Contract Manufacturing Units | Sterile packaging solutions for third-party pharma |
Why Choose Technogen Rotary Vial Washing Machines
✅ 120 & 240 VPM High-Speed Options
✅ Supports WFI / Purified / Recycled Water
✅ Gripper-Based Rotary Mechanism – Reliable & Gentle
✅ Stainless Steel 316L Contact Parts
✅ Precision Interlocks & Temperature Monitoring
✅ Trusted by Exporters & Sterile Pharma Plants Across Africa
Request a Quote or Consultation for Kenya
Are you planning to install or upgrade a vial washing line in Kenya? Technogen is here to help.
Get in touch today for a technical consultation, pricing, and custom machine recommendation based on your production capacity and vial formats.
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