Advanced Semi-Automatic Tablet Counting And Filling Machine For Kenyan Pharmaceutical Industry
Semi-Automatic Tablet Counting And Filling Machine Details
Advanced Semi-Automatic Tablet Counting and Filling Machine for Kenyan Pharmaceutical Industry
Precision, Performance, and Affordability Tailored for Kenya’s Growing Pharma Sector
Kenya's pharmaceutical industry is experiencing a rapid transformation, and Technogen Enterprise is proud to contribute to this momentum with our state-of-the-art Semi-Automatic Tablet Counting and Filling Machine. Designed for superior accuracy, seamless operation, and CGMP compliance, our machine is ideal for pharmaceutical businesses across Kenya, from Nairobi’s industrial zones to growing centers in Mombasa, Kisumu, Eldoret, Nakuru, and Thika.
Whether you're a local pharmaceutical startup in Athi River EPZ or a multinational manufacturing hub in Ruiru, our tablet counting solution offers you reliability, performance, and unmatched ROI.
Why Choose Technogen’s Semi-Automatic Tablet Counter in Kenya?
Technogen Enterprise is a globally recognized manufacturer, supplier, and exporter of advanced pharmaceutical machinery. Our TGSTC-500 Semi-Automatic Tablet Counting and Filling Machine is engineered for high-speed, error-free operations. Its versatile design accommodates a wide range of tablets, capsules, soft gels, and pills, making it perfect for Kenya’s diverse pharmaceutical production landscape.
Machine Overview: The TGSTC-500 Model
The TGSTC-500 machine stands out for its smart automation, ergonomic build, and intuitive user interface. Combining Japanese AC drive technology with a programmable logic controller (PLC) and cross beam frame sensors, it ensures consistent output with zero compromise on quality.
Perfectly suited for medium to large-scale pharmaceutical production in Kenyan industrial zones, it balances automation with manual efficiency, allowing precise operator control.
Step-by-Step Operation Guide
1. Manual Bottle Handling
Operators place and remove bottles manually at the dual fill stations. This semi-automatic process reduces overall cost and allows enhanced human oversight—ideal for facilities managing varied production sizes across Kenya.
2. Tablet Loading
Tablets or capsules are loaded into the AISI 316L stainless steel hopper, where a vibratory feeder transfers them to a rotating glass plate. This guarantees a consistent flow for further sorting.
3. Single-Line Channeling
The rotating plate guides the tablets into single-line formation via a precision-engineered channel. This systematic alignment ensures optimal accuracy during counting.
4. Dual Filling with Diverter Head
The machine uses a smart diverter head to alternate flow between two bottle stations, ensuring continuous operation. This feature is especially beneficial for high-volume units in Nairobi or Kisumu.
5. Advanced Counting System
Our machine utilizes cross beam frame fiber optic sensors to detect and count each tablet or capsule. The integrated PLC captures real-time data, and once the pre-set count is reached, flow is redirected to the next station automatically.
6. Fail-Safe Bottle Detection
To prevent wastage and ensure safety, dual fiber optic sensors check for bottle presence. If a bottle is missing, the system halts to avoid spillage or machinery damage.
Key Features & Benefits
✔ CGMP Compliant
Our machine complies with Current Good Manufacturing Practices, meeting international pharmaceutical standards demanded by regulatory bodies in Kenya and East Africa.
✔ Superior Build Quality
Constructed using AISI 304/316L stainless steel, the machine ensures durability, hygiene, and resistance to corrosion — crucial in the humid conditions of coastal cities like Mombasa.
✔ Compact Design
Optimized for space-restricted laboratories and factories, the TGSTC-500 is compact, easy to install, and even easier to maintain. Perfect for urban factories in Nairobi or Nakuru.
✔ Dual Station with Turntable
The integrated turntable streamlines tablet alignment and supports continuous bottle filling. This ensures minimal downtime and high throughput.
✔ Ultra-Accurate Counting
Our high-precision sensors eliminate human error. This is particularly vital for companies engaged in regulated pharmaceutical production for domestic and export markets.
✔ User-Friendly PLC-HMI Interface
Operators enjoy a clear touchscreen interface, pre-configured for counting applications. With simple controls, staff training requirements are minimal — a major plus for new facilities in growing hubs like Eldoret.
✔ Automatic Tablet Feeding
A vibrator-equipped hopper ensures a uniform and continuous supply of tablets, minimizing jams and boosting consistency across every batch.
✔ Adjustable Vibrator Speed
Manufacturers can adjust feeder vibration speeds based on tablet type, size, and shape, enabling seamless operation for varying formulations and batch sizes.
✔ Air Gun Cleaning System
The provided air cleaning gun helps maintain hygiene without full disassembly, reducing maintenance downtime.
✔ Variable Speed Control
With an integrated Variable Frequency Drive (VFD), speed is adjustable depending on your production needs. Whether you're working on OTC tablets in Ruiru or specialty medicine in Kisumu, the machine adapts to your pace.
✔ Smart Gear Mechanism
A robust geared motor system enables quiet, smooth operations while lowering energy use. This is ideal for manufacturers prioritizing eco-friendly production standards in Kenya.
Technical Specifications: TGSTC-500
| Parameter | Specification |
|---|---|
| Tablet Size Range | Diameter: 5–12 mm, Irregular shapes supported |
| Capsule Size Range | Size 0 to 5 |
| Production Speed | Tablets: 400–500/min, Capsules: 200–300/min (size dependent) |
| Construction Material | AISI 304 & 316L Stainless Steel |
| Counting Sensor | Cross Beam Frame Fiber Optic Sensor |
| Drive System | Fuji (Japan) AC Drive |
| Air Supply | 6 Bar |
| Machine Cleaning | Air gun included |
| Power Requirements | 230V, 50Hz, Single Phase |
| Dimensions (mm) | 1050 (L) x 700 (W) x 1150 (H) |
Ideal for Kenyan Pharmaceutical Ecosystem
From startups in Thika's Biotech Park to established manufacturers in Nairobi's Industrial Area, the TGSTC-500 is a perfect match. It’s especially suited for:
Contract manufacturing units
Ayurvedic & herbal medicine packagers
Hospital and clinical trial suppliers
Nutraceutical & vitamin production companies
SMEs in pharma distribution
Why Kenya Needs Technogen Enterprise’s Machine
Kenya is rapidly emerging as a pharmaceutical hub in East Africa, with growing investments in local manufacturing. With government support, favorable logistics, and strategic location, now is the perfect time to scale operations.
Technogen Enterprise bridges the technology gap by offering international-grade machinery at competitive prices — tailored for Kenyan entrepreneurs and industrialists.
Reliable Partner, Exceptional Support
Technogen Enterprise doesn’t just sell machines — we build partnerships. Our team offers:
Installation & commissioning in Kenya
Remote and on-site operator training
Annual maintenance contracts (AMCs)
Quick spare part supply chain
Customization support
We work with logistics and customs experts in Nairobi and Mombasa to ensure timely delivery and hassle-free installation.
Request a Quote or Demo Today
Are you ready to upgrade your production with a high-performance semi-automatic tablet counting and filling machine?
Whether you’re located in Athi River, Kisumu, Ruiru, or Nakuru, our team is just a call or email away.
Final Thoughts
The TGSTC-500 isn’t just a machine — it’s a solution to boost precision, efficiency, and compliance in pharmaceutical manufacturing. With Kenya poised to become East Africa’s pharmaceutical leader, this is your opportunity to stay ahead.
Invest in Technogen Enterprise’s Semi-Automatic Tablet Counting and Filling Machine — and join the ranks of Kenya’s top pharmaceutical producers.